1. Significantly Increased Efficiency and Yield
The case of an auto parts factory is most convincing:
Traditional manual polishing of mirror-finish workpieces yielded only 65% of the workpieces;
After switching to a dry polishing machine, the yield directly increased to 92%;
Production capacity also increased simultaneously, processing over 300 more workpieces per day.
More importantly, the operational threshold is low-new workers can be trained in just one day and are ready to work, greatly reducing reliance on experienced polishers.
2. Significantly Reduced Costs and Less Environmental Pressure
A hardware processing plant's actual calculations show:
Consumable costs: One ton of walnut-grain abrasive used in the dry polishing machine can be reused for six months, saving over 20,000 yuan in material costs annually compared to traditional polishing fluids;
Environmental costs: No need to treat polishing wastewater, directly reducing annual environmental expenditures by 15,000 yuan.
This double cost reduction has a significant impact on improving the company's profits.
3. More stable quality and extremely low workpiece damage rate
In the machining of aluminum alloy parts at a precision instrument factory:
During manual polishing, the deformation rate of the parts reached as high as 20%, and edge damage was frequent; After switching to a dry polishing machine, the deformation rate dropped to below 1%, and edge damage was completely avoided. This stability is especially important for workpieces with high precision requirements.
